Flotation rotor stator

BF24 Flotation Rotor&Stator

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    BF24 Flotation Rotor & Stator – Product Description

    Product Overview
    The BF24 Flotation Rotor & Stator is a critical wear component set for the BF24 flotation machine, designed to deliver efficient slurry agitation, air dispersion, and stable mineral froth formation. Manufactured using high-strength polyurethane, rubber, or composite materials, the rotor and stator provide exceptional wear resistance, chemical stability, and long service life in harsh flotation environments.

    Specially engineered for mineral separation processes, the BF24 flotation rotor–stator assembly ensures optimal mixing performance, improved recovery rates, and reduced power consumption.

    Key Features

    1. High-Efficiency Air Dispersion

    The rotor generates powerful vortex motion, dispersing air uniformly throughout the slurry to enhance bubble–particle attachment and improve flotation efficiency.

    2. Superior Wear Resistance

    Available in high-wear polyurethane, reinforced rubber, or customized composite material. The BF24 rotor and stator withstand abrasion, slurry impact, and chemical corrosion.

    3. Stable Mixing & Strong Agitation

    The precision-designed blades ensure stable slurry circulation and consistent air intake, maintaining ideal flotation conditions across all particle sizes.

    4. Longer Service Life

    Optimized thickness, reinforced ribs, and premium material formulations provide significantly extended working life compared to conventional metal or standard rubber parts.

    5. Perfect Compatibility

    Designed for BF24 flotation cells and adaptable for various mineral flotation systems. Dimensions, hardness, and structure can be fully customized.

    Technical Specifications

    • Applicable Model: BF24 Flotation Machine

    • Materials: Polyurethane (PU) / Rubber / Composite

    • Hardness: 45–95 Shore A (depending on medium & application)

    • Rotor Diameter: Customized for BF24 standard

    • Stator Diameter: Matching BF24 cell design

    • Working Medium: Slurry, chemical reagents, mixed mineral pulp

    • Temperature Range: −20°C to +85°C

    • Installation: Bolt-on / direct shaft coupling

    Custom designs are available based on ore type, slurry density, and flotation process requirements.

    Applications

    • Gold ore flotation

    • Copper, nickel, cobalt ore flotation

    • Iron ore beneficiation plants

    • Non-ferrous metal & rare metal flotation

    • Coal washing & slime flotation

    • Chemical industry flotation processes

    The BF24 rotor and stator are suitable for both roughing and cleaning stages, providing stable performance in complex flotation circuits.

    Key Advantages

    • High air dispersion and strong agitation

    • Improved mineral recovery rate

    • Excellent wear and chemical resistance

    • Energy-efficient operation with reduced downtime

    • Standard BF24 compatibility & fast installation

    • Lower maintenance cost and extended service life

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